Everything You Need to Know about Sausage

Everything You Need to Know about Sausage

September 01, 2019

Posted under:   hints & tipsprocessing

If you’ve never had the chance to make sausage at home, you wouldn’t believe the experience you’re missing out on. Not only is it incredibly easy, but sausage tastes fantastic and can be made with whatever meat you have on hand, from venison to elk to squirrel - even typical beef or pork. It’s a great way to add some variety to your normal routine. Seriously - who doesn’t love homemade sausage?

Types of Sausages

Sausages are either uncooked or ready to eat. They can be made from red meat (for example, beef, pork, lamb, or veal), poultry (turkey or chicken, for example) or a combination. Uncooked sausages include fresh (bulk, patties, or links) and smoked sausages.

To prevent foodborne illness, uncooked sausages that contain ground beef, pork, lamb or veal should be cooked to 160 °F. Uncooked sausages that con¬tain ground turkey and chicken should be cooked to 165 °F.

Ready-to-eat sausages are dry, semi-dry, and/or cooked. Dry sausages may be smoked, unsmoked, or cooked. Semi-dry sausages are usually heated in a smokehouse to fully cook the product and partially dry it. Cooked sausages (for example, bologna, and frankfurters) are cooked and may also be smoked.

Definition of Fresh Sausages

Fresh sausages are a coarse or finely “comminuted” (reduced to minute particles) meat food product prepared from one or more kinds of meat, or meat and meat “byproducts” (heart, kidney, or liver, for example). They may contain water not exceeding 3% of the total ingredients in the product. They are usually seasoned, frequently cured, and may contain binders and extenders (for example, wheat flour, and non-fat dry milk).

They must be kept refrigerated and thoroughly cooked before eating.

Cooked and/or Smoked Sausages

Cooked and/or smoked sausages are made of one or more different kinds of chopped or ground meats which have been seasoned, cooked and/or smoked. Meat byproducts may be used. Included in this category are:

  • Liverwurst
  • Hot Dogs
  • Bologna
  • Knockwurst
  • Cooked Bratwurst
  • Braunschweiger
  • Cooked Thuringer
  • Cooked Salami*

* Cooked Salami (not dry) is made from fresh meats which are cured, stuffed into casings and cooked in a smokehouse at high temperature. It may be air dried for a short time. It has a softer texture than dry and semi-dry sausages and must be refrigerated.

Meat Specialties

Some meat specialties are ready-to-eat sausage-like products. These are made from comminuted meats that are seasoned and usually cooked or baked rather than smoked. They are usually sliced and served cold. Included in this category are:

  • Chopped Ham Loaf
  • Peppered Loaf
  • Head Cheese
  • Jellied Corned Beef
  • Ham and Cheese Loaf
  • Honey Loaf
  • Old Fashioned Loaf
  • Olive Loaf
  • Pickle and Pimento Loaf
  • Scrapple
  • Souse
  • Veal Loaf

Dry and Semi-Dry Sausages

Dry and semi-dry sausages are possibly the largest category of dried meats, particularly in the United States. These products can be fermented by bacterial growth for preservation and to produce the typical tangy flavor. Alternatively, they may be cultured with lactic acid — much as cheese, pickle, and yogurt makers do — to eliminate the fermentation phase and shorten the process. They are, with a few exceptions, cooked.

Fermentation is one of the oldest methods of preserving meats. Dry sausages — such as pepperoni, and semidry sausages such as Lebanon bologna and summer sausage, have had a good safety record for hundreds of years.

In this procedure, a mixture of curing ingredients, such as salt and sodium nitrite, and a “starter” culture of lactic acid-bacteria, is mixed with chopped and ground meat, placed in casings, fermented, and then dried by a carefully controlled, long, continuous air-drying process. The amount of acid produced during fermentation and the lack of moisture in the finished product after drying typically have been shown to cause pathogenic bacteria to die.

Dry sausages require more time to make than other types of sausages and are a more concentrated form of meat. Dried sausages range from 60% to 80% of their original weight before drying.

Semi-dry sausages are usually heated in the smokehouse to fully cook the product and partially dry it. Semi-dry sausages are semi-soft sausages with good keeping qualities due to their lactic acid fermentation and sometimes heavy application of smoke. Some are mildly seasoned, and some are quite spicy and strongly flavored.

What are examples of dry and semi-dry sausages?

Dry sausages include:

  • Sopressata (a name of a salami)
  • Pepperoni (not cooked, air dried)
  • Genoa Salami (Italian, usually made from pork but may have a small amount of beef; it is moistened with wine or grape juice and seasoned with garlic)

Semi-dry sausages include:

  • Summer Sausage
  • Lebanon Bologna
  • Cervelat
  • Thuringer

Are any sausages shelf Stable?

Some dry sausages are shelf stable (in other words, they do not need to be refrigerated or frozen to be stored safely). Dry sausages require more production time than other types of sausage and result in a concentrated form of meat. If the product is shelf stable and ready to eat, the product is not required to have a safe handling statement, cooking directions or a “Keep Refrigerated” statement.

Should people “at risk” eat dry sausages?

Because dry sausages are not cooked, people “at risk” (older adults, very young children, pregnant women, and those with immune systems weakened by disease or organ transplants) might want to avoid eating them. The bacterium E. coli O157:H7 can survive the process of dry fermenting, and in 1994, some children became ill after eating dry cured salami containing the bacteria.

After the outbreak, FSIS developed specific processing rules for making dry sausages that must be followed or the product must be heat treated. These products are included in the FSIS microbial sampling program for E. coli O157:H7, and in 1997, FSIS began to test fermented sausages for Salmonella and Listeria monocytogenes.


All sausage — except dry sausage — is perishable and therefore must be kept refrigerated. For maximum quality, follow the storage times in the Sausage Storage Chart.

 Sausage Storage Chart

  • If the sausage has a “use-by” date, follow that date. It is the last date recommended for the use of the product while at peak quality.
  • If the sausage has no date, store it for the times recommended below.
  • Freeze sausage if you can’t use it within times the times recommended for refrigerator storage. Once frozen it doesn’t matter if the date expires because foods kept frozen continuously are safe indefinitely.

Print the complete USDA Fact Sheet on Sausage and Food Safety here.

Just Follow These Steps To Make Sausage At Home:

• Grind your meat using an electric meat grinder.

• Add sausage seasonings and water to your meat, then mix in a meat mixer or a large bowl.

• Feed your meat through a sausage stuffer and fill your casings - or use your grinder with stuffing tubes for this step .

• Close your casings using twine or hog rings.• For smoked sausage, smoke in a meat smoker or cook in your oven until the internal temp reaches 165°F.

It’s as easy as that!

Here Are 5 Reasons To Make Your Own Sausage At Home:

  1. Taste: Your sausage will taste better. You can customize your preferred blend of spices and seasonings.
  2. Quality: You’re choosing which cuts of meat you’re using. You will never wonder if a nose or ear or another unwanted part is in your sausage!
  3. Health: You add as little or as much fat and salt to your sausage as you want. Plus, you’re not adding chemicals, additives, or preservatives.
  4. Cost: When you make sausage yourself, your sausage is less expensive than mass-produced sausage.
  5. Control: If someone else processes your game, then you have zero control over the processes they use.

And don’t forget - LEM has everything you need to get stuffing. You can also give us a call or shoot us an email if you get stuck or have some questions. Not only do we love sausage, but we make our own at home too. What are you waiting for? 

Let’s get stuffing!